onveyor onsulting ervices
C
C
S
Spec”WALL”
Introduces their unique vulcanizing system to vulcanize Sidewall and Cleats to the base belt,
tried and tested in over 250 installations with 100% success rate.
The Chemical reaction between the components and base belt initiated by the solvent in the
adhesive formula CHEM”WELD” welds the components together.
The Sidewall and Cleats become an integral part of the base belt, guaranteed to never come
off prematurely.
SPEC”WALL” sidewall belts are made from High quality Abrasive resistant Rubber for long
lasting service.
Every batch of the rubber compound is
tested in the Laboratory for repeat
quality assurance for maximum
flexibility and tensile strength.
Our Standards
SPEC”WALL” sidewall belts are running in production plants throughout the world.
Manufacturing program :
Cross Stabilised Conveyor belting: We manufacture conveyor belts in accordance with the
installation requirements and customers specification. Width :- 350mm to 1200mm Max.
Tensile Strength:
-Plied belts 250 to 1500Kn/m Steel Cord 1600 to 4000Kn/m
Our Story
Conveyor Consulting Services is a community based business establised in 1992 by the
entrepreneurs
David & Rina in association with Jacques together they have more than 99
years of combined experience in the conveyor belting industry.
We have been producing quality Sidewall belting for more than 26 years.
We aspire to keep growing on an international scale as we continue to revolutionise the
Sidewall belting industry.
We offer global delivery and proudly supply:
India, Australia, Chile & Argentina.
WE ARE HERE
E-Mail:
Tel:
+27 11 433 9217
C Cleats
TC Cleats
T Cleats
Cross
stabilised
Base Belt
Wear Belts
Spec”Wall”
Magnet
Belting
Lagging
pads
T Cleats
A rubber cleat that stands at a 90
Degree
angle to
the carrier
belt.
T Cleats are
typically
used steep
incline conveyor belts with a maximum
incline angle of 30-35 degrees.
T Cleats are also used as wipers on
overband magnetic belts to clear tramp
iron that the magnet has collected from
the main coneyor belt.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
T Cleats
A rubber cleat that stands at a 90
Degree
angle to
the carrier
belt.
T Cleats are
typically
used steep
incline conveyor belts with a maximum
incline angle of 30-35 degrees.
T Cleats are also used as wipers on
overband magnetic belts to clear tramp
iron that the magnet has collected from
the main coneyor belt.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
TC Cleats
A rubber Cleat that for the first part is
90 Degrees to
the carrier belt
and inclines at
60 Degrees.
TC Cleats are typically used for
steep angle conveyor belts with
angles ranging from 45-90
Degrees.
For angles 45-55 Degrees belt
speed could become a factor.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
TC Cleats
A rubber Cleat that for the first part is
90 Degrees to
the carrier belt
and inclines at
60 Degrees.
TC Cleats are typically used for
steep angle conveyor belts with
angles ranging from 45-90
Degrees.
For angles 45-55 Degrees belt
speed could become a factor.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
C Cleats
A rubber cleat that stands at a 60
Degree angle
to the
carrier belt.
C Cleats are typically used on
steep angle conveyor belts with
a maximum incline angle of 60-
65 Degrees.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
C Cleats
A rubber cleat that stands at a 60
Degree angle
to the
carrier belt.
C Cleats are typically used on
steep angle conveyor belts with
a maximum incline angle of 60-
65 Degrees.
The list below contains
the available sizes and
compatible Spec”Wall”
size.
Wear belts are manufactured from
Polyester Fabric for low stretch and
good wear characteristics.
Wear belts are made to suit customer
requirements: Number of plies,
thickness and Rubber quality make up
the belt requirements.
Thickness:- 5mm to 20mm Width from:
25mm to 1200mm Tol. +-0.5mm
Specified by the client.
The purpose of an Overband
Magnet Belt is to clean Tramp
iron away from a magnet which is
suspended over the main conveyor
belt.
Typically the magnet belt must
run at the same speed or
faster than the main belt this
results in a very short rotation
cycle. This requires a good
quality top cover, therefore we
reinforce our top cover
extending the life by 5 times
the conventional magnet belt.
Unwanted tramp iron which can
damage equipment further
downstream in the processig plant.
Magnet separators are also used in
scrap yards to remove Ferrous metal
from Non-ferrous.
Base
belts are
made
from
pristine
quality
natural
rubber
tested in
the laboratory for consistent repetitive
quality you can rely on, that we
guarantee.
Typical Cross stabilized belt construction.
(Steel cord for illustration purpose)
Plied belts are rated at 250-
1500 KN/m and are available
in widths from 350MM to
1200MM (max)
We offer steel cord reiforcing
for heavy duty applications
rated at 1600-4000 kN/m.
Light Applications:
30mm base Spec”Wall” is generally used for
light duty / less abusive conveyor
systems, available from 40-60mm high.
Medium Applications:
75mm base is the Gladiator of our
Spec”Wall” range able to withstand
incredible workloads, it’s is reinforced with
high tensile fabric for extremely abusive
conveyor systems. Available in 160-280mm
high.
Heavy Applications:
50mm base Spec”Wall” is the Jack of all
trades available from 60-120mm high,
used in all medium / high duty conveyor
systems.
Contact our conveyor belting
specialist for any technical
support.
David Webster:
+27 82 490 1837
Pulley
Pulley
Pads
Double
Single
Calc.
Gain
Diameter
Circumference
Retainer Strips
Retainer Strips
Circumference
mm
mm
Plus Tolerance mm
mm
200
629
4
4
-
624
5
250
786
5
5
-
780
5
300
943
6
6
-
936
9
350
1100
7
7
-
1092
8
400
1257
8
7
2
1263
-6
415
1304
8
4
8
1308
-4
450
1414
9
8
2
1419
-5
500
1571
10
9
2
1575
-4
550
1729
11
10
2
1731
-2
600
1886
12
11
2
1887
-1
650
2043
13
12
2
2043
0
700
2200
14
13
2
2199
1
750
2357
15
14
2
2355
2
800
2514
16
15
2
2511
3
850
2671
17
15
4
2682
-11
900
2829
18
16
4
2838
-9
950
2986
19
18
2
2979
7
1000
3143
20
18
4
3150
-7
1050
3300
21
19
4
3306
-6
1200
3771
24
20
4
3774
-4
25
4
1250
3929
25
23
4
3930
-1
1400
4400
28
26
4
4398
2
1450
4557
29
27
4
4554
3
1500
4714
30
28
4
4710
4
1600
5028
32
30
4
5022
6
1800
5657
36
33
6
5661
-4
2000
6286
40
37
6
6285
1
Standard
conveyor
engineering
usually calls
for a crowned
surface on all
drive pulleys.
A crowned pulley is used to
assist conveyor belt
alignment.
Eliminating erratic
lateral belt movement is
important in preventing
damage to the belt
caused by contact with
the structure. Edge-
Crown lagging creates a
barrel-shaped crown that
improves belt alignment.
Example
Pulley Diameter 500mm facewidth 1,500mm
Pad segments required: 10 X facewidth of 1,50m = 15 meters = 15 only one
meter lengths
Double retainer strips required: 9 X facewidth of 1,50m = 3 meters = 3 only 1
meter lengths, singal retainer strips requierd: 2 X facewidth of 1,50m = 3
meters = 3 only 1 meter lengths, but it is always advisable to have double the
amount of singal retainers in case required = 6 only 1 meter lengths.
